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aluminum electrolytic capacitors capacitors with 4-pin snap-in terminals and solder pins series/type: b43511, b43521 date: december 2010 ? epcos ag 2010. reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without epcos' prior express consent is prohibited.
long-life grade capacitors applications frequency converters switch-mode power supplies in industrial and consumer electronics uninterruptible power supplies features voltage derating (0.93 v r ) enables 105 c operation, more details available upon request long useful life outstanding ripple current capability high volumetric efficiency many different case sizes pinning ensures correct insertion rohs-compatible construction charge/discharge-proof, polar aluminum case, fully insulated with pvc version with additional pet insulation cap on terminal side available for insulating the capacitor from the pcb (b43511 only) overload protection by safety vent on the case wall terminals 4-pin snap-in terminals (6.3 mm and 4.5 mm length) solder pin mounting on printed circuit boards, pins fit standardized spacings on pcb b43511 b43521 capacitors with 4-pin snap-in terminals and solder pins b43511, b43521 outstanding ripple current 85 c page 2 of 19 please read cautions and warnings and important notes at the end of this document.
specifications and characteristics in brief rated voltage v r surge voltage v s 350 ... 450 v dc 1.1 v r rated capacitance c r capacitance tolerance 390 ... 2200 f 20% m leakage current i leak (5 min, 20 c) self-inductance esl approx. 20 nh useful life requirements: 85 c; v r ; i ac,r > 12000 h d c/c 30% of initial value 40 c; v r ; 1.6 i ac,r > 200000 h esr i leak 3 times initial specified limit initial specified limit voltage endurance test post test requirements: 85 c; v r 3000 h d c/c esr i leak 10% of initial value 1.3 times initial specified limit initial specified limit vibration resistance test to iec 60068-2-6, test fc: frequency range 10 ... 55 hz, displacement amplitude 0.35 mm, acceleration max. 5 g , duration 3 2 h. capacitor mounted by its body which is rigidly clamped to the work surface. characteristics at low temperature max. impedance ratio at 100 hz v r 400 v > 400 v z -25 c / z 20 c 4 7 z -40 c / z 20 c 7 14 iec climatic category to iec 60068-1: v r 400 v dc: 40/085/56 ( 40 c/+85 c/56 days damp heat test) v r > 400 v dc: 25/085/56 ( 25 c/+85 c/56 days damp heat test) the capacitors can be operated in the temperature range of 40 c to +85 c but the impedance at 40 c should be taken into consideration. detail specification sectional specification similar to cecc 30301-805 iec 60384-4 b43511, b43521 outstanding ripple current 85 c page 3 of 19 please read cautions and warnings and important notes at the end of this document.
dimensional drawings b43511, 4-pin snap-in terminals, pvc insulation dimensions (mm) approx. weight (g) packing units (pcs.) d +1 l 2 35 50 63 60 35 60 76 36 35 70 88 36 35 80 101 36 35 100 126 36 40 40 71 33 40 50 89 33 40 60 107 33 40 70 125 33 40 80 143 33 40 100 178 33 45 40 90 28 45 50 113 28 45 60 136 28 45 70 158 28 45 80 181 28 45 100 226 28 standard snap-in terminals: length (6.3 1) mm. also available with length of (4.5 1) mm. all pin holes must be drilled into the pc-board, since the unconnected pins serve as mountings. these pins must be soldered to isolated pads or pads with the same potential as the negative pole. b43511, b43521 outstanding ripple current 85 c page 4 of 19 please read cautions and warnings and important notes at the end of this document.
b43511, 4-pin snap-in terminals, pvc insulation and pet insulation cap on terminal side dimensions (mm) approx. weight (g) packing units (pcs.) d +1.4 l +2.2/ 2 35 50 63 60 35 60 76 36 35 70 88 36 35 80 101 36 35 100 126 36 40 40 71 33 40 50 89 33 40 60 107 33 40 70 125 33 40 80 143 33 40 100 178 33 45 40 90 28 45 50 113 28 45 60 136 28 45 70 158 28 45 80 181 28 45 100 226 28 standard snap-in terminals: length (6.3 +1/ 1.4) mm. also available with length of (4.5 1.4) mm. pet insulation cap is positioned under the insulation sleeve. all pin holes must be drilled into the pc-board, since the unconnected pins serve as mountings. these pins must be soldered to isolated pads or pads with the same potential as the negative pole. b43511, b43521 outstanding ripple current 85 c page 5 of 19 please read cautions and warnings and important notes at the end of this document.
b43521, solder pins pole markings: plus: + ; minus: all pin holes must be drilled into the pc-board, since the unconnected pins serve as mountings. these pins must be soldered to isolated pads or pads with the same potential as the negative pole. dimensions (mm) approx. weight (g) packing units (pcs.) d +1 i max 35 54 63 60 35 64 76 36 35 74 88 36 35 84 101 36 35 104 126 36 40 44 71 33 40 54 89 33 40 64 107 33 40 74 125 33 40 84 143 33 40 104 178 33 b43511, b43521 outstanding ripple current 85 c page 6 of 19 please read cautions and warnings and important notes at the end of this document.
packing of 4-pin snap-in terminal and solder pin capacitors for ecological reasons the packing is pure cardboard. ordering codes for terminal styles and insulation features identification in 3rd block of ordering code 4-pin snap-in terminal capacitors terminal version insulation version pvc pvc plus pet cap standard terminals 6.3 mm m000 m080 short terminals 4.5 mm m007 m087 ordering examples: b43511a9188m007 } 4-pin snap-in capacitor with short terminals and standard pvc insulation b43511a9188m080 } 4-pin snap-in capacitor with standard terminals and pvc insulation with additional pet insulation cap on terminal side b43511, b43521 outstanding ripple current 85 c page 7 of 19 please read cautions and warnings and important notes at the end of this document.
overview of available types v r (v dc) 350 400 420 450 case dimensions d l (mm) c r ( m f) 390 35 50 40 40 470 35 50 40 40 35 50 40 40 35 60 40 50 45 40 560 35 50 35 60 45 40 35 60 40 50 35 70 40 60 680 35 60 40 50 35 70 40 60 45 50 35 70 40 60 45 50 35 80 40 60 45 50 820 35 70 40 60 35 80 40 60 35 80 40 70 45 50 40 70 45 60 1000 35 80 40 60 45 50 35 100 40 70 45 60 35 100 40 80 45 60 40 100 45 70 1500 40 80 45 70 40 100 45 80 40 100 45 80 45 100 1800 45 100 45 100 2200 45 100 the capacitance and voltage ratings listed above are available in different cases upon request. other voltage and capacitance ratings are also available upon request. capacitors with solder pins are only available in 35 and 40 mm case diameters. b43511, b43521 outstanding ripple current 85 c page 8 of 19 please read cautions and warnings and important notes at the end of this document.
technical data and ordering codes c r 100 hz 20 c m f case dimensions d l mm esr typ 100 hz 20 c m w esr max 100 hz 20 c m w z max 10 khz 20 c m w i ac,max 100 hz 60 c a i ac,r 100 hz 85 c a ordering code (composition see below) capacitors with solder pins are only available in 35 and 40 mm case diameters. composition of ordering code * = terminal type ## = terminal style and insulation feature 1 = 4-pin snap-in terminals 2 = solder pin 00 = solder pin or 4-pin snap-in standard terminals and pvc insulation 07 = 4-pin snap-in short terminals and pvc insulation 80 = 4-pin snap-in standard terminals and pvc insulation with additional pet insulation cap on terminal side 87 = 4-pin snap-in short terminals and pvc insulation with additional pet insulation cap on terminal side v r = 350 v dc 560 35 50 160 230 190 5.7 3.2 b435*1a4567m0## 680 35 60 140 190 150 6.7 3.7 b435*1a4687m0## 680 40 50 140 190 150 6.6 3.7 b435*1c4687m0## 820 35 70 110 160 130 7.8 4.4 b435*1a4827m0## 820 40 60 110 160 130 7.8 4.3 b435*1c4827m0## 1000 35 80 90 130 110 9.2 5.1 b435*1a4108m0## 1000 40 60 90 130 110 8.6 4.8 b435*1c4108m0## 1000 45 50 90 130 110 8.1 4.5 b43511e4108m0## 1500 40 80 60 90 70 11.8 6.5 b435*1a4158m0## 1500 45 70 60 90 70 11.2 6.2 b43511c4158m0## 2200 45 100 50 60 50 15.6 8.6 b43511a4228m0## v r = 400 v dc 470 35 50 190 280 220 5.2 2.9 b435*1a9477m0## 470 40 40 190 280 220 5.1 2.8 b435*1c9477m0## 560 35 60 160 230 190 6.1 3.4 b435*1a9567m0## 560 45 40 160 230 190 5.6 3.1 b43511c9567m0## 680 35 70 140 190 150 7.1 4.0 b435*1a9687m0## 680 40 60 140 190 150 7.1 3.9 b435*1c9687m0## 680 45 50 140 190 150 6.6 3.7 b43511e9687m0## 820 35 80 110 160 130 8.3 4.6 b435*1a9827m0## b43511, b43521 outstanding ripple current 85 c page 9 of 19 please read cautions and warnings and important notes at the end of this document.
technical data and ordering codes c r 100 hz 20 c m f case dimensions d l mm esr typ 100 hz 20 c m w esr max 100 hz 20 c m w z max 10 khz 20 c m w i ac,max 100 hz 60 c a i ac,r 100 hz 85 c a ordering code (composition see below) capacitors with solder pins are only available in 35 and 40 mm case diameters. composition of ordering code * = terminal type ## = terminal style and insulation feature 1 = 4-pin snap-in terminals 2 = solder pin 00 = solder pin or 4-pin snap-in standard terminals and pvc insulation 07 = 4-pin snap-in short terminals and pvc insulation 80 = 4-pin snap-in standard terminals and pvc insulation with additional pet insulation cap on terminal side 87 = 4-pin snap-in short terminals and pvc insulation with additional pet insulation cap on terminal side v r = 400 v dc 820 40 60 110 160 130 7.8 4.3 b435*1c9827m0## 1000 35 100 90 130 110 10.1 5.6 b435*1c9108m0## 1000 40 70 90 130 110 9.1 5.1 b435*1a9108m0## 1000 45 60 90 130 110 8.6 4.8 b43511b9108m0## 1500 40 100 60 90 70 12.9 7.2 b435*1a9158m0## 1500 45 80 60 90 70 11.8 6.5 b43511c9158m0## 1800 45 100 50 80 60 14.1 7.8 b43511a9188m0## v r = 420 v dc 470 35 50 320 430 340 5.2 2.9 b435*1a0477m0## 470 40 40 320 430 340 5.1 2.8 b435*1c0477m0## 560 35 60 270 360 290 6.1 3.4 b435*1a0567m0## 560 40 50 270 360 290 6.0 3.3 b435*1c0567m0## 680 35 70 230 300 240 7.1 4.0 b435*1a0687m0## 680 40 60 230 300 240 7.1 3.9 b435*1c0687m0## 680 45 50 230 300 240 6.6 3.7 b43511e0687m0## 820 35 80 190 250 200 8.3 4.6 b435*1a0827m0## 820 40 70 190 250 200 8.2 4.6 b435*1c0827m0## 820 45 50 190 250 200 7.3 4.1 b43511e0827m0## 1000 35 100 160 200 160 10.1 5.6 b435*1a0108m0## 1000 40 80 160 200 160 9.6 5.3 b435*1c0108m0## 1000 45 60 160 200 160 8.6 4.8 b43511e0108m0## 1500 40 100 110 140 110 12.9 7.2 b435*1a0158m0## 1500 45 80 110 140 110 11.8 6.5 b43511c0158m0## 1800 45 100 90 120 90 14.1 7.8 b43511a0188m0## b43511, b43521 outstanding ripple current 85 c page 10 of 19 please read cautions and warnings and important notes at the end of this document.
technical data and ordering codes c r 100 hz 20 c m f case dimensions d l mm esr typ 100 hz 20 c m w esr max 100 hz 20 c m w z max 10 khz 20 c m w i ac,max 100 hz 60 c a i ac,r 100 hz 85 c a ordering code (composition see below) capacitors with solder pins are only available in 35 and 40 mm case diameters. composition of ordering code * = terminal type ## = terminal style and insulation feature 1 = 4-pin snap-in terminals 2 = solder pin 00 = solder pin or 4-pin snap-in standard terminals and pvc insulation 07 = 4-pin snap-in short terminals and pvc insulation 80 = 4-pin snap-in standard terminals and pvc insulation with additional pet insulation cap on terminal side 87 = 4-pin snap-in short terminals and pvc insulation with additional pet insulation cap on terminal side v r = 450 v dc 390 35 50 390 520 410 4.7 2.6 b435*1a5397m0## 390 40 40 390 520 410 4.6 2.6 b435*1c5397m0## 470 35 60 320 430 340 5.6 3.1 b435*1a5477m0## 470 40 50 320 430 340 5.5 3.1 b435*1c5477m0## 470 45 40 320 430 340 5.1 2.9 b43511e5477m0## 560 35 70 270 360 290 6.5 3.6 b435*1a5567m0## 560 40 60 270 360 290 6.4 3.6 b435*1c5567m0## 680 35 80 230 300 240 7.5 4.2 b435*1a5687m0## 680 40 60 230 300 240 7.1 3.9 b435*1c5687m0## 680 45 50 230 300 240 6.6 3.7 b43511e5687m0## 820 40 70 190 250 200 8.2 4.6 b435*1a5827m0## 820 45 60 190 250 200 7.8 4.3 b43511c5827m0## 1000 40 100 160 200 160 10.5 5.8 b435*1a5108m0## 1000 45 70 160 200 160 9.1 5.1 b43511c5108m0## 1500 45 100 110 140 110 12.9 7.1 b43511a5158m0## b43511, b43521 outstanding ripple current 85 c page 11 of 19 please read cautions and warnings and important notes at the end of this document.
1) refer to chapter "general technical information, 5.3 calculation of useful life" on how to interpret the useful life graphs. useful life depending on ambient temperature t a under ripple current operating conditions 1) voltage derating (0.93 v r ) enables 105 c operation frequency factor of permissible ripple current i ac versus frequency f frequency characteristics of esr typical behavior b43511, b43521 outstanding ripple current 85 c page 12 of 19 please read cautions and warnings and important notes at the end of this document.
impedance z versus frequency f typical behavior at 20 c b43511, b43521 outstanding ripple current 85 c page 13 of 19 please read cautions and warnings and important notes at the end of this document.
cautions and warnings personal safety the electrolytes used by epcos have not only been optimized with a view to the intended application, but also with regard to health and environmental compatibility. they do not contain any solvents that are detrimental to health, e.g. dimethyl formamide (dmf) or dimethyl acetamide (dmac). furthermore, part of the high-voltage electrolytes used by epcos are self-extinguishing. they contain flame-retarding substances which will quickly extinguish any flame that may have been ignited. as far as possible, epcos does not use any dangerous chemicals or compounds to produce operating electrolytes. however, in exceptional cases, such materials must be used in order to achieve specific physical and electrical properties because no safe substitute materials are currently known. however, the amount of dangerous materials used in our products has been limited to an absolute minimum. nevertheless, the following rules should be observed when handling aluminum electrolytic capacitors: any escaping electrolyte should not come into contact with eyes or skin. if electrolyte does come into contact with the skin, wash the affected parts immediately with running water. if the eyes are affected, rinse them for 10 minutes with plenty of water. if symptoms persist, seek medical treatment. avoid breathing in electrolyte vapor or mists. workplaces and other affected areas should be well ventilated. clothing that has been contaminated by electrolyte must be changed and rinsed in water. b43511, b43521 outstanding ripple current 85 c page 14 of 19 please read cautions and warnings and important notes at the end of this document.
product safety the table below summarizes the safety instructions that must be observed without fail. a detailed description can be found in the relevant sections of chapter "general technical information". topic safety information reference chapter "general technical information" polarity make sure that polar capacitors are connected with the right polarity. 1 "basic construction of aluminum electrolytic capacitors" reverse voltage voltages polarity classes should be prevented by connecting a diode. 3.1.6 "reverse voltage" upper category temperature do not exceed the upper category temperature. 7.2 "maximum permissible operating temperature" maintenance make periodic inspections of the capacitors. before the inspection, make sure that the power supply is turned off and carefully discharge the electricity of the capacitors. do not apply any mechanical stress to the capacitor terminals. 10 "maintenance" mounting position of screw- terminal capacitors do not mount the capacitor with the terminals (safety vent) upside down. 11.1. "mounting positions of capacitors with screw terminals" mounting of single-ended capacitors the internal structure of single-ended capacitors might be damaged if excessive force is applied to the lead wires. avoid any compressive, tensile or flexural stress. do not move the capacitor after soldering to pc board. do not pick up the pc board by the soldered capacitor. do not insert the capacitor on the pc board with a hole space different to the lead space specified. 11.4 "mounting considerations for single-ended capacitors" robustness of terminals the following maximum tightening torques must not be exceeded when connecting screw terminals: m5: 2 nm m6: 2.5 nm 11.3 "mounting torques" soldering do not exceed the specified time or temperature limits during soldering. 11.5 "soldering" b43511, b43521 outstanding ripple current 85 c page 15 of 19 please read cautions and warnings and important notes at the end of this document.
topic safety information reference chapter "general technical information" soldering, cleaning agents do not allow halogenated hydrocarbons to come into contact with aluminum electrolytic capacitors. 11.6 "cleaning agents" passive flammability avoid external energy, such as fire or electricity. 8.1 "passive flammability" active flammability avoid overload of the capacitors. 8.2 "active flammability" reference chapter "capacitors with screw terminals" breakdown strength of insulating sleeves do not damage the insulating sleeve, especially when ring clips are used for mounting. "screw terminals accessories" b43511, b43521 outstanding ripple current 85 c page 16 of 19 please read cautions and warnings and important notes at the end of this document.
symbols and terms symbol english german c capacitance kapazit?t c r rated capacitance nennkapazit?t c s series capacitance serienkapazit?t c s,t series capacitance at temperature t serienkapazit?t bei temperatur t c f capacitance at frequency f kapazit?t bei frequenz f d case diameter, nominal dimension geh?usedurchmesser, nennma? d max maximum case diameter maximaler geh?usedurchmesser esl self-inductance eigeninduktivit?t esr equivalent series resistance ersatzserienwiderstand esr f equivalent series resistance at frequency f ersatzserienwiderstand bei frequenz f esr t equivalent series resistance at temperature t ersatzserienwiderstand bei temperatur t f frequency frequenz i current strom i ac alternating current (ripple current) wechselstrom i ac,rms root-mean-square value of alternating current wechselstrom, effektivwert i ac,f ripple current at frequency f wechselstrom bei frequenz f i ac,max maximum permissible ripple current maximal zul?ssiger wechselstrom i ac,r rated ripple current nennwechselstrom i ac,r (b) rated ripple current for base cooling nennwechselstromstrom fr bodenkhlung i leak leakage current reststrom i leak,op operating leakage current betriebsreststrom l case length, nominal dimension geh?usel?nge, nennma? l max maximum case length (without terminals and mounting stud) maximale geh?usel?nge (ohne anschlsse und gewindebolzen) r resistance widerstand r ins insulation resistance isolationswiderstand r symm balancing resistance symmetrierwiderstand t temperature temperatur d t temperature difference temperaturdifferenz t a ambient temperature umgebungstemperatur t c case temperature geh?usetemperatur t b capacitor base temperature temperatur des becherbodens t time zeit d t period zeitraum t b service life (operating hours) brauchbarkeitsdauer (betriebszeit) b43511, b43521 outstanding ripple current 85 c page 17 of 19 please read cautions and warnings and important notes at the end of this document.
symbol english german v voltage spannung v f forming voltage formierspannung v op operating voltage betriebsspannung v r rated voltage, dc voltage nennspannung, gleichspannung v s surge voltage spitzenspannung x c capacitive reactance kapazitiver blindwiderstand x l inductive reactance induktiver blindwiderstand z impedance scheinwiderstand z t impedance at temperature t scheinwiderstand bei temperatur t tan d dissipation factor verlustfaktor l failure rate ausfallrate e 0 absolute permittivity elektrische feldkonstante e r relative permittivity dielektrizit?tszahl w angular velocity; 2 p f kreisfrequenz; 2 p f note all dimensions are given in mm. b43511, b43521 outstanding ripple current 85 c page 18 of 19 please read cautions and warnings and important notes at the end of this document.
the following applies to all products named in this publication: 1. some parts of this publication contain statements about the suitability of our products for certain areas of application . these statements are based on our knowledge of typical re- quirements that are often placed on our products in the areas of application concerned. we nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application . as a rule, epcos is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. for these reasons, it is always ultimately incum- bent on the customer to check and decide whether an epcos product with the properties de- scribed in the product specification is suitable for use in a particular customer application. 2. we also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified . in customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. the warnings, cautions and product-specific notes must be observed. 4. in order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous) . useful information on this will be found in our ma- terial data sheets on the internet (www.epcos.com/material). should you have any more de- tailed questions, please contact our sales offices. 5. we constantly strive to improve our products. consequently, the products described in this publication may change from time to time . the same is true of the corresponding product specifications. please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. we also reserve the right to discontinue production and delivery of products . consequently, we cannot guarantee that all products named in this publication will always be available. the aforementioned does not apply in the case of individual agreements deviating from the fore- going for customer-specific products. 6. unless otherwise agreed in individual contracts, all orders are subject to the current ver- sion of the "general terms of delivery for products and services in the electrical in- dustry" published by the german electrical and electronics industry association (zvei) . 7. the trade names epcos, baoke, alu-x, ceradiode, csmp, cssp, ctvs, deltacap, digisimic, dssp, formfit, miniblue, minicell, mkk, mkd, mlsc, motorcap, pcc, phasecap, phasecube, phasemod, phicap, siferrit, sifi, sikorel, silvercap, simdad, simic, simid, sineformer, siov, sip5d, sip5k, thermofuse, windcap are trade- marks registered or pending in europe and in other countries. further information will be found on the internet at www.epcos.com/trademarks. important notes page 19 of 19

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